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Process flow equipment configuration of 5000t/a organic fertilizer production line

2023/02/14
 

Process flow equipment configuration of 5000t/a organic fertilizer production line

The production process of organic fertilizer granulator is mainly to prepare round organic fertilizer by screening, magnetic separation, granulation and drying of organic waste with water content of about 30% - 35% after fermentation and ripening, adding functional bacteria to produce biological organic fertilizer, adding nitrogen, phosphorus and potassium (total nutrient content is less than 15%) to produce organic and inorganic fertilizer

After magnetic separation and screening of the fermented organic waste, the raw materials with the binder and other ingredients to be compatible shall be metered and batched according to the proportion requirements, and then lifted to the multi-dimensional high-efficiency mixer by the bucket elevator for rapid mixing, and the fully mixed materials shall be slipped out into the mixing silo, and then uniformly and continuously fed into the extrusion granulator by the disc feeder to form columnar particles; The cylindrical particles are polished and shaped into spherical particles by the round particle polishing and shaping machine, and sent to the drying, cooling and screening machine (three-in-one model) by the belt conveyor. The particles are dried at low temperature and large air volume ( 65 ) in the front section of the drying and cooling screening machine, and then enter the cooling section for air cooling. The fully cooled materials enter the screen installed at the end of the cylinder, and the screened finished particles are transported to the finished product silo by the elevator, It is measured by the packaging system, packaged and warehoused; The screened large particles are crushed and then returned to the mixed granulation system; The screened small particles (basically without powder) can be made into small packages and sold directly.

Composting is a cost-effective way to deal with the massive demand for fertilizers. The advantage of composting is you get organic fertilizers free from chemicals and other harmful elements. But, purchasing chunks of organic compost fertilizer is not a practical idea. That is why it is best to get a powdered version. This helps farmers to spread the fertilizer thoroughly for a better produce. The question is, what is the best equipment that can help to make powdery organic compost fertilizer? To know the answer, you need to understand the process of making compost fertilizers.