New Type Two In One Organic Fertilizer Granulator

The new type two in one organic fertilizer granulator is a modular granulation system independently developed by Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. It integrates the high-shear pelletizing capability of a wet-type stirring-tooth granulator with the shaping and densifying functions of a rotary rounding machine within a single enclosed housing, enabling an integrated process of mixing, granulation, spheronization, densification, and polishing. Featuring a compact design, the equipment primarily consists of a uniform feeding unit, primary and secondary granulation sections, stirring components, screening and crushing assemblies, and an intelligent control system.

Working Principle and Equipment Composition of the New Type Two in One Organic Fertilizer Granulator

The new type two in one organic fertilizer granulator primarily operates on the synergistic principle of “fine pulverization combined with mechanical extrusion/centrifugal agglomeration” Upon startup, organic raw materials——such as fermented livestock manure, crop stalks, and fungal residues——are fed into the machine. A high-speed internal pulverizing rotor first thoroughly breaks down agglomerated materials and coarse fibers. The refined material then enters the granulation chamber, where the combined forces of high-speed mechanical agitation and resulting friction drive the continuous processes of mixing, granulation, spheronization, densification, and polishing. No binders are required; granulation is achieved by leveraging the inherent interlocking properties of the organic particles.

The equipment features a scientifically designed, compact structure and consists of the following main components:

Feeding and Mixing System

Variable-frequency control ensures uniform feeding, while an internal mixing mechanism guarantees thorough material blending.

Dual-Process Granulation Assembly

Combines forced kneading via stirring pins with centrifugal agglomeration within a rotating drum.

Internal Screening and Material Recycling System

Finished granules are discharged directly, while undersized or irregular granules are automatically recirculated for re-granulation.

Energy-Efficient Drive System

Equipped with a national-standard, pure-copper, energy-saving motor that significantly reduces energy consumption compared to traditional combined equipment.

Core components are made of wear-resistant high-manganese steel subjected to special heat treatment; offering superior wear and corrosion resistance, they extend the service life by more than 50% compared to traditional granulators.

What are the applications of the new type two in one organic fertilizer granulator?

Organic fertilizer production

Production of commercial organic fertilizers using raw materials such as livestock and poultry manure (chicken, pig, cattle, etc.), crop straw, spent mushroom substrate, distillers' grains, soybean residue, and herbal medicine residue.

Bio-organic fertilizer

In bio-organic fertilizer production, the controllable temperature rise during granulation allows for the atomized spraying of liquid microbial agents during the initial moisture-adjustment stage or the post-granulation coating of live bacteria, thereby maximizing spore survival rates.

Resource recovery of livestock manure

Livestock farms can directly process waste—such as animal manure—into high-quality organic fertilizer, turning waste into a valuable resource and reducing environmental treatment costs.

Recycling of agricultural solid waste

Suitable for granulating agricultural solid waste materials such as straw powder, spent mushroom substrate, distillers' grains, humus soil, and herbal medicine residue; widely used in agricultural solid waste recycling and resource recovery centers.

How does the new type two in one organic fertilizer granulator integrate into a fertilizer production line?

The new type two in one organic fertilizer granulator can be flexibly incorporated into organic fertilizer production lines; a typical configuration process is as follows:

Batching system (automatic batching system)

Material crushing (crusher)

Mixing (double shaft paddle mixer)

Two-in-one granulation (new type two in one organic fertilizer granulator)

Drying (drum fertilizer dryer)

Cooling (drum fertilizer cooler)

Screening (drum screener)

Packaging (automatic packaging machine)

Belt conveyors connect the various stages. As the core equipment of the production line, the new type two in one organic fertilizer granulator integrates the separate mixing, crushing, and granulation steps found in traditional processes into a single unit, significantly simplifying the workflow and reducing both equipment investment and operational/maintenance costs. Small-scale production lines can omit the drying and cooling stages to produce granular fertilizer directly, while large-scale lines can be equipped with a PLC intelligent control system to achieve fully automated operations.

With its core advantages——dual functionality, enhanced efficiency and energy savings, and broad feedstock compatibility——the new type two in one organic fertilizer granulator is emerging as a key piece of equipment in the industry. Whether you are establishing a new organic fertilizer plant, upgrading an existing production line, or repurposing livestock waste, selecting the right model and configuring it scientifically enables a win-win outcome of cost reduction, increased efficiency, and green development.