The windrow compost turning machine, as a core piece of equipment in organic fertilizer production lines, has its stable operation directly impacting production efficiency. Scientific and reasonable maintenance can not only extend the equipment's service life but also reduce the frequency of malfunctions. The following are key maintenance points for windrow compost turners.
Daily inspection is the foundation of maintenance. Before each start-up, check the track tension. Too loose tension can lead to derailment, while too tight tension will increase wear. Ensure the tracks are tightly fitted to the idler wheels and drive wheels and rotate smoothly. Simultaneously, check if all connecting bolts and pins are loose and tighten them promptly; check the hydraulic and lubrication systems for leaks and confirm that the oil levels are adequate. After starting, pay attention to whether the engine and motor are running normally, and observe whether the turning roller rotates smoothly. If any abnormality is found, stop the machine immediately for troubleshooting.
Cleaning and lubrication are indispensable. After operation, promptly remove material residue and dirt from the equipment, especially debris in the track gaps and on the turning roller blades, to prevent corrosion and jamming. Regularly lubricate all rotating parts such as bearings, pins, and drive chains, using appropriate lubricants and applying them according to the manufacturer's instructions to ensure smooth operation of moving parts and reduce friction loss.
Key components require focused maintenance. The turning roller is a core working component; regularly check the wear of the blades and sharpen or replace them as needed to ensure effective turning; if the tracks show cracks or damage, repair or replace them promptly to avoid malfunctions during operation. The hydraulic system should have its hydraulic oil and filter elements replaced regularly to prevent impurities from clogging the oil lines; the electrical system should be kept dry and clean, and the insulation of the wiring should be checked to prevent short circuits.
Long-term storage requires proper protection. Before putting the equipment into storage, thoroughly clean the entire machine and apply anti-rust oil to exposed metal parts; store the equipment in a dry and ventilated warehouse, avoiding exposure to rain and direct sunlight; loosen the track tension and support the machine body to reduce pressure on the tracks.
In summary, the maintenance of a windrow compost turning machine requires consistent daily inspections, regular cleaning and lubrication, and meticulous maintenance of key components to maximize equipment efficiency and reduce operating costs.
